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The Complete Guide to Commercial & Warehouse Lighting

The Complete Guide to Commercial & Warehouse Lighting

How to Choose the Best Lighting for Your Business or Facility

Lighting in commercial and warehouse environments isn’t just about visibility—it’s about productivity, safety, and energy efficiency. The right setup reduces accidents, improves work quality, and can even lower your energy bills by thousands each year.

In this guide, we’ll cover lumens per square foot guidelines, the differences between high bay and low bay lighting, and how to take advantage of energy rebate programs.


Lumens Per Square Foot: How Bright Should Your Space Be?

Lighting needs vary based on the type of work being done. The Illuminating Engineering Society (IES) provides recommended light levels measured in foot-candles (FC), where 1 foot-candle ≈ 10.76 lumens per square foot.

Application Recommended Foot-Candles Lumens per Sq. Ft.
General Warehouse 10–20 FC 108–215 lumens
Bulk Storage 5–10 FC 54–108 lumens
Manufacturing 30–50 FC 323–538 lumens
Inspection Areas 50–100 FC 538–1076 lumens
Office Spaces 30–50 FC 323–538 lumens

Example:
If you have a 10,000 sq. ft. warehouse needing 20 FC:
10,000 × 215 lumens ≈ 2.15 million lumens total output required.


High Bay vs. Low Bay Lighting

High Bay Lighting

  • Mounting Height: 20–45 ft.

  • Best For: Large warehouses, manufacturing facilities, gymnasiums.

  • Typical Fixtures: Round UFO high bays, linear high bays.

  • Beam Angles: Narrower (60°–90°) for focused illumination at high heights.

Low Bay Lighting

  • Mounting Height: 12–20 ft.

  • Best For: Small warehouses, workshops, retail spaces.

  • Typical Fixtures: Linear strip lights, low-bay LED fixtures.

  • Beam Angles: Wider (90°–120°) for even light spread at lower heights.


Energy Rebates and Cost Savings

Many utility companies offer rebates for upgrading to energy-efficient LEDs. These programs can cover 20–50% of project costs.

Steps to Claim Rebates:

  1. Check your utility provider’s website for commercial lighting programs.

  2. Confirm eligible products (look for DesignLights Consortium (DLC) listings).

  3. Submit your application before purchasing.

  4. Complete installation and submit proof of purchase.


Choosing the Right Fixtures

When upgrading or building out your lighting, consider:

  • Lumen Output: Meets required light levels for the application.

  • Color Temperature: 4000K–5000K for most industrial spaces.

  • CRI (Color Rendering Index): 80+ for accurate color visibility.

  • IP Rating: IP65+ for dusty or damp environments.

  • Dimming Capabilities: For energy savings during off-peak hours.


Recommended Products from LightBulbSurplus.com

  • UFO LED High Bay – 200W, 5000K – Ideal for large warehouses.

  • Linear LED High Bay – 165W, 4000K – Great for manufacturing floors.

  • LED Panel Light – 2x4 ft., 50W – Perfect for commercial office areas.

  • Vapor Tight LED Fixture – 60W – IP65-rated for damp or dusty environments.

Shop All Commercial & Warehouse Lighting →

Commercial & Warehouse Lighting — FAQs

Quick answers on light levels, fixture types, and rebates.

How many lumens per square foot do I need?
General warehouse: 108–215 lm/sq ft (10–20 foot‑candles). Bulk storage: 54–108 lm/sq ft (5–10 FC). Manufacturing and inspection areas: 323–1076 lm/sq ft (30–100 FC). Multiply your square footage by the target lumens to estimate total output.
High bay vs. low bay — what’s the difference?
High bay fixtures mount at ~20–45 ft and use narrower beams (60°–90°). Low bay mounts at ~12–20 ft with wider beams (90°–120°) for even spread at lower heights.
What color temperature and CRI should I choose?
Most industrial spaces use 4000K–5000K for bright, neutral light. Aim for CRI 80+; use CRI 90+ where color accuracy matters (inspection, packaging, printing).
How many fixtures do I need?
1) Calculate total lumens needed (sq ft × target lumens). 2) Divide by lumens per fixture to estimate quantity. 3) Adjust spacing based on mounting height and beam angle. We can create a quick layout if you share dimensions and height.
Can I dim warehouse lighting?
Yes—choose fixtures with 0–10V dimming drivers and consider sensors (PIR or microwave) for aisle-by-aisle control to maximize savings.
What IP rating do I need?
Use IP65 or higher in dusty, damp, or washdown areas. Standard dry interiors can use lower IP ratings but verify local code and environment.
How do energy rebates work?
Most utilities offer prescriptive rebates for DLC‑listed fixtures. Apply before purchase, submit invoices after install, and receive a check or bill credit. We can help with product selection and paperwork.

Shop: UFO & linear high bays · Loading Dock Lights · Vapor tight & industrial fixtures